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Compact Vacuum Arc Melting System with 7 Cavities - EQ-SP-MSM207

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Description

EQ-SP-MSM207 is a compact vacuum arc melting furnace with a non-consumable tungsten electrode and water-cooled copper crucibles. A built-in mechanical manipulator is included for tilting and rotating metal ingots for the re-melting process. Vacuum casting faction fixture can be added as optional. It is an excellent tool for smelting metal alloys for phase diagram research.

 

SPECIFICATIONS:

Features
  • Designed for melting samples < 10g iron-based alloy up to 3000 °C under tiny positive pressure or low vacuum
  • Water-cooled vacuum chamber, electrode, and copper crucible allows arc melting of multiple samples without cross-contamination
  • Powerful arc melting power supply enables reliable, stable arc ignition
  • Easy electrode tilting and height adjustment via a handwheel
  • A built-in mechanical manipulator for tilting and rotating samples without breaking the vacuum
  • A tinted observation window on the front for monitoring the melting process
          
Chamber Door       Front Window    Flashlight Insert       Manipulator
Vacuum Pressure Gauge
Power Supply  

ETL Listed 

  • Input voltage: 110 or 220 VAC selectable, single phase
  • Input current: 34A max. (One 40A breaker is installed in the power supply. Recommended wall breaker amp ≥40A
  • Output DC output:
    • 15 V / 125 A at 35% duty cycle - 110 V input
    • 18 V / 185 A at 35% duty cycle - 220 V input
  • Minimum DC current output: 5 A
  • Pulse DC and AC output modes available
  • Foot pedal control of the output current
  • 600A Power supply with 6 mm W electrode is available for melting > 200g sample at the extra cost.
Tungsten Electrode
  • 4 mm Dia. tungsten electrode with water cooling
  • Easy electrode tilting and height adjustment (30 mm max) for multiple-cavity melting
  • Capable of melting samples < 10 g iron-based alloy in each cavity up to 3000 °C.
  •                 A.4.5 g        B.10 g 
Copper Crucible
  • Water-cooled copper crucible plate with 7 cavities of 25 mm Dia. × 8 mm depth (Pic 1)
  • The customizable copper crucible is available upon request at extra cost (Pic 2 ).
  • Max. melting amount in 70 Dia x 15 Depth (mm ) single cavity crucible is about 200g (Fe based)(Pic. 3)with 600A max. power supply at the extra cost.
  • The vacuum suction casting module is available ( click pic 4 to order ).  
 Pic 1  Pic. 2              Pic. 3    Pic 4 
Vacuum Chamber
  • Water-cooled vacuum chamber with dimensions of Φ 182 mm × 225 mm H
  • A Φ120mm front door for easy sample loading and retrieving
  • A tinted observation window on the front for monitoring the melting process
  • A built-in mechanical manipulator for tilting and rotating samples without breaking the vacuum
Vacuum Pump (Optional)
  • The vacuum level is dependent on the vacuum pump used:
    • 10^-3 torr via a mechanical/roughing pump. (Roughing Pumps
    • 10^-5 torr via a turbopump. 
  • Using a gas purification system ca keep oxygen < 1 ppm , which is equal to 10-6 torr vacuum
  •           
Water Chiller & Gas (Optional)
   
  • Water cooling is required (not included) for the chamber, copper mold, and electrode. Please consider our KJ-5000 recirculating water chiller.
  • Water-tube for MTI Water Chiller is Size: 12mm O.D x 8mm I.D
  • High purity inert gas with at least 5N purity (>99.999%) is required (not included)
  • 5% Hydrogen + 95% Argon gas may be used to prevent oxidation during the melting process
Furnace Dimensions 
     
  • 540 mm W × 540 mm D × 920 mm H (exclude the power supply) 
  • Power supply dimension: 320 mm L x 185 mm W x 485 mm H
Chamber Dimensions
  •      Φ182 mm × 225 mm
Net Weight
  • 50 kg
Compliance
  • CE certified
  • UL/CSA certification by NRTLs is available at an extra fee. Click here to understand the certificate and condition.
                
Warranty
  • One-year limited warranty with lifetime support
Operation Manual & Video       
      
Related Article
Application & Warning Notes
  • A two-stage pressure regulator must be installed on the gas cylinder to limit the pressure to below 3 psi for safe operation. Click here to learn the installation of a gas regulator (Pic.2)
  • To avoid any damages to the mechanical pump or turbopump, please install an Inline Particle Trap (maximum 1E-4 Torr vacuum with turbopump) on the pump inlet port (Pic. 3)
  • Must Wear Welder Glass or Auto Welding Shade while observing the Arc while welding. 
  • The unit is designed for arc melting operation under tiny positive pressure or low vacuum (0.01 – 0.11 MPa pressure, or positive 0.01 MPa to negative 0.09 MPa pressure). Never operate the unit at high pressure!
  • During the arc melting operation, never allow the electrode to touch the material or the copper crucible! Do not operate the mechanical manipulator during the melting process.
  • Option: The user may use a quartz tube shielding to effectively reduce the splash and spilling while arc melting. Please click pic 4 to watch the demo video.
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