Features  | - Designed for melting samples < 10g iron-based alloy up to 3000 °C under tiny positive pressure or low vacuum
- Water-cooled vacuum chamber, electrode, and copper crucible allows arc melting of multiple samples without cross-contamination
- Powerful arc melting power supply enables reliable, stable arc ignition
- Easy electrode tilting and height adjustment via a handwheel
- A built-in mechanical manipulator for tilting and rotating samples without breaking the vacuum
- A tinted observation window on the front for monitoring the melting process
 Chamber Door Front Window Flashlight Insert Manipulator |
Vacuum Pressure Gauge | |
Power Supply  ETL Listed | - Input voltage: 110 or 220 VAC selectable, single phase
- Input current: 34A max. (One 40A breaker is installed in the power supply. Recommended wall breaker amp ≥40A
- Output DC output:
- 15 V / 125 A at 35% duty cycle - 110 V input
- 18 V / 185 A at 35% duty cycle - 220 V input
- Minimum DC current output: 5 A
- Pulse DC and AC output modes available
- Foot pedal control of the output current
- 600A Power supply with 6 mm W electrode is available for melting > 200g sample at the extra cost.
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Tungsten Electrode  | - 4 mm Dia. tungsten electrode with water cooling
- Easy electrode tilting and height adjustment (30 mm max) for multiple-cavity melting
- Capable of melting samples < 10 g iron-based alloy in each cavity up to 3000 °C.
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A.4.5 g B.10 g |
Copper Crucible  | - Water-cooled copper crucible plate with 7 cavities of 25 mm Dia. × 8 mm depth (Pic 1)
- The customizable copper crucible is available upon request at extra cost (Pic 2 ).
- Max. melting amount in 70 Dia x 15 Depth (mm ) single cavity crucible is about 200g (Fe based)(Pic. 3)with 600A max. power supply at the extra cost.
- The vacuum suction casting module is available ( click pic 4 to order ).
Pic 1 Pic. 2 Pic. 3 Pic 4 |
Vacuum Chamber | - Water-cooled vacuum chamber with dimensions of Φ 182 mm × 225 mm H
- A Φ120mm front door for easy sample loading and retrieving
- A tinted observation window on the front for monitoring the melting process
- A built-in mechanical manipulator for tilting and rotating samples without breaking the vacuum
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Vacuum Pump (Optional) | - The vacuum level is dependent on the vacuum pump used:
- 10^-3 torr via a mechanical/roughing pump. (Roughing Pumps)
- 10^-5 torr via a turbopump.
- Using a gas purification system ca keep oxygen < 1 ppm , which is equal to 10-6 torr vacuum
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Water Chiller & Gas (Optional) | - Water cooling is required (not included) for the chamber, copper mold, and electrode. Please consider our KJ-5000 recirculating water chiller.
- Water-tube for MTI Water Chiller is Size: 12mm O.D x 8mm I.D
- High purity inert gas with at least 5N purity (>99.999%) is required (not included)
- 5% Hydrogen + 95% Argon gas may be used to prevent oxidation during the melting process
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Furnace Dimensions | - 540 mm W × 540 mm D × 920 mm H (exclude the power supply)
- Power supply dimension: 320 mm L x 185 mm W x 485 mm H
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Chamber Dimensions | Φ182 mm × 225 mm |
Net Weight | |
Compliance | - CE certified
- UL/CSA certification by NRTLs is available at an extra fee. Click here to understand the certificate and condition.
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Warranty | - One-year limited warranty with lifetime support
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Operation Manual & Video | |
Related Article | |
Application & Warning Notes | - A two-stage pressure regulator must be installed on the gas cylinder to limit the pressure to below 3 psi for safe operation. Click here to learn the installation of a gas regulator (Pic.2)
- To avoid any damages to the mechanical pump or turbopump, please install an Inline Particle Trap (maximum 1E-4 Torr vacuum with turbopump) on the pump inlet port (Pic. 3)
- Must Wear Welder Glass or Auto Welding Shade while observing the Arc while welding.
- The unit is designed for arc melting operation under tiny positive pressure or low vacuum (0.01 – 0.11 MPa pressure, or positive 0.01 MPa to negative 0.09 MPa pressure). Never operate the unit at high pressure!
- During the arc melting operation, never allow the electrode to touch the material or the copper crucible! Do not operate the mechanical manipulator during the melting process.
- Option: The user may use a quartz tube shielding to effectively reduce the splash and spilling while arc melting. Please click pic 4 to watch the demo video.
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