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120ºC Max. Film Coater w/ Heatable Vacuum Bed (12"Wx24"L) & 250mm Doctor Blade - MSK-AFA-II-VC-FH

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Description

MSK-AFA-II-VC-FH is a CE Certified larger size automatic film coater with a heatable vacuum bed up to 120ºC. It is designed to produce films with consistent thickness by using micrometer adjustable applicators or fixed thickness applicators. It has a stable driving system to promote a smooth coating with all types of materials. The pin holes on the bed can hold the substrate sheet on the bed via a vacuum. This is very helpful when performing coating on the thin substrate. It is an ideal tool for ceramic tape casting and Li-Ion battery electrode coating. SPECIFICATIONS

Working Voltage 110VAC or 208~240VAC, 50/60Hz (please select one in the voltage option bar)
Max. Power Consumption 2050W
Traverse Speed
  • 10 - 100 mm/sec variable
  • Accuracy: 10mm/sec
  • Controlled by 24 VDC motor. 
Stroke Length 10 - 530 mm adjustable by using Adjustable Position Switch
Max. Coating Dimensions 250mm(W) x 530mm(L)
Heated Vacuum Bed
  • A heated vacuum bed is made of aluminum alloy with a micro-size hole
  • Vacuum Chuck Dimensions: 600mm(L) x 300mm(W)
  • Heating elements are built inside the vacuum bed for a uniform heating up to 100ºC Max. 
  • Precision digital temperature controller with +/- 1ºC accuracy
Film Applicator
 
         Pic. 1                      Pic. 2
  • One 250 mm width Micrometer Adjustable Film Applicator is included, with adjustable thickness from 0.01 mm - 5 mm (Pic. 1)
  • Traverse Pusher is included for pushing the doctor blade to ensure constant speed coating
  • Note:  Thinnest film can be achieved is > 10 micron
  • Optional hybrid film applicator of Blade and Slot die is available at the extra cost ( Click Pic 2 to see specs)
Vacuum Pump (Optional)
Product Dimensions
Open Cover:     1100mm(L) 450mm(W) 990mm(H)
Closed Cover:   810mm(L) x 450mm(W) x 320mm(H)
Compliance CE certified
NRTL or CSA certification is available upon request at the extra cost
Warranty One year limited warranty with lifetime support
Operation Manual & Video       
Application Notes
  • Pic.1 & 2 show coated cathode for Li-Ion battery. Please click here to see how to coat an electrode sheet.
  • It is recommended to operate the coater under a fume hood. (Click Pic.3 for detail.)
  • You need a vacuum mixer to remove air bubbles from slurry to make uniform coatings (Click Pic.4)
  • You may need a Slurry Viscosity Tester to make coatings consistent (Click Pic.5 for detail.)
  • You may need a vacuum oven to dry the films and remove the binder after coating. (Click Pic.6 for detail.)
  • Rolling pressing is necessary to ensure good density and adhesion of electrode materials to the current collector substrate after coating. Please select a rolling press from here. (Click Pic.7 for detail.)
               
      Pic.1               Pic.2                   Pic.3                 Pic.4                   Pic.5                Pic.6                     Pic.7                          
DIY ideas or options                                        
 Ultrasonic coater     ----             Roll to roll                            Electrospinning coater   -      - Roll to Roll
Net Weight 30 kg (67 lbs)
Shipping Dimensions 48"(L) x 40"(W) x 37"(H)
Shipping Weight 190 lbs

STANDARD PACKAGE

Item Description Qty
1 Large Automatic Film Coater 1
2 Traverse Pusher 1
3 Micrometer Adjustable Film Applicator - 250 mm (film casting doctor blade) EQ-Se-KTQ-250 1
4 Power Cable (Note: 220V Power plug is not included. Please click here to order) 1
5 Waste Plate 1
6 120L/min Oilless Vacuum Pump  optional

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